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Orthopedic and Trauma Surgery

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Thoracic Surgery

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Craniomaxillofacial
Surgery

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Spine Surgery

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La Punta, s/n Pozo Izquierdo
35119 Santa Lucía de Tirajana Spain

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Hours

Weekday 08:00 – 20:30

3D-Printed Reconstruction – Osteobionix

Custom Spine Surgery Implants

Standard off-the-shelf spinal implants effectively address most conditions that spine surgeons encounter in their daily practice. However, some cases present unique challenges that require a patient-specific approach. Severe congenital deformities, complex degenerative conditions, and oncologic lesions often demand customized implants to ensure optimal biomechanical performance, precise anatomical fit, and enhanced surgical safety.

At Osteobionix, we harness cutting-edge digital planning, first-class design skills, and advanced 3D printing to design and manufacture patient-specific spinal implants. Our expertise allows us to create effective solutions that restore stability, preserve function, and support natural biomechanics, even in the most complex cases.

Custom Spinal Implants Designed and Implanted to Date:

1

Vertebral body reconstruction

  • Engineered for thoracolumbar reconstruction after en-bloc tumor resection
  • Designed to restore spinal stability and load-bearing capacity

2

Customized Cervical Spine Implants

  • Patient-specific solutions for trauma, degenerative disease, and tumor-related defects
  • Designed to preserve mobility and minimize complications

3

Complex Sacral Reconstruction

  • Tailored implants for oncologic and trauma-related sacral defects
  • Designed to ensure structural integrity and soft tissue compatibility

Custom Solutions for Complex Spine Challenges

Beyond these solutions, our extensive experience allows us to tackle a wide range of spinal reconstruction challenges. Our goal is to work alongside surgeons to develop innovative implants that improve patient outcomes and surgical efficiency.

Hip Reconstruction in a Patient with Bone Tumor

Patient: 45-year-old male with osteosarcoma in the pelvis.
Problem: Extensive bone destruction in the acetabular region due to an aggressive tumor.
Solution:

  • Custom pelvic implant made of porous titanium.
  • Integration with a hip prosthesis to restore mobility.
  • 3D printing technology based on the patient's CT scan for a precise anatomical fit.
    Outcome:
    The patient regained mobility with post-operative physiotherapy and avoided complications associated with standard reconstructions.

Severe Scoliosis Correction with a Custom Spinal Implant

Patient: 16-year-old adolescent with severe idiopathic scoliosis.
Problem: Progressive spinal deformity causing severe pain and affecting respiratory function.
Solution:

  • Personalized spinal fixation system to correct the curvature.
  • Use of modular 3D-printed implants to provide stability and support.
  • Advanced surgical planning with 3D simulations before surgery.
    Outcome:
    Significant curvature reduction, improved posture, and pain relief, allowing a gradual return to normal activities.

Sternum and Rib Reconstruction After Oncologic Resection

Patient: 60-year-old female with an invasive sternal tumor.
Problem: Removal of the sternum and several ribs, leading to chest wall instability and respiratory difficulty.
Solution:

  • Custom thoracic implant made of titanium to replace the sternum and ribs.
  • Flexible rib design mimicking the natural biomechanics of the rib cage.
  • Minimally invasive surgery assisted by 3D imaging technology.
    Outcome:
    Successful recovery with restored chest wall stability and normal respiratory function.

Cranio-Maxillofacial Reconstruction in a Patient with Severe Trauma

Patient: 30-year-old male with multiple skull and jaw fractures after a car accident.
Problem: Severe bone loss compromising facial symmetry and chewing function.
Solution:

  • Custom craniofacial implants 3D-printed in titanium.
  • Cutting and positioning guides to ensure precise reconstruction.
  • Multidisciplinary approach with maxillofacial surgeons and orthodontists.
    Outcome:
    Aesthetic and functional restoration with improved chewing, speech, and overall quality of life.

osteobionix

Cutting-edge technology in spine reconstruction

Our implants are manufactured from titanium alloy using 3D printing with EBM technology, allowing for full customization according to each patient’s specific needs. From single ribs to complete sternum reconstruction with multiple ribs, we offer tailored solutions to improve each patient’s quality of life.

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